Mini Ganty CNC Flame/ PLasma Cutting Machine

Parameters & Basic Assembly

S.N

Item

Qty

Note

01

Machine

1pc

Gantry Type Plasma & Flame Cutting Machine

02

Lifting station

6pcs

1 for Plasma torch and 5 for Gas torch

04

Track Width

1pc

4000mm

05

Rail length

2pc

15000mm (with clamp)

06

CNC controller

1pc

Shanghai Fangling 2300

07

THC

1pc

HYD brand THC

08

Capacity sensor

5pc

For flame torch

09

Auto ignition

5pc

For flame torch

10

Panasonic Servo motor

3pcs

400W

11

Gear box

3pcs

12

X axis rail

1pc

Linear, Dia 30mm

13

Moving type

By Belt

Specification

Item

Descriptions

Specification

Machine Body

Gantry Width (mm)

4000mm

Rail length (mm)

15000mm

Drive motor

400W Panasonic Servo motor

Max traveling speed(mm/min)

12000mm/min

Flame Torch

Flame Cutting Torch Number

5 pcs

Flame Cutting Thickness(mm)

6-200mm

Flame Torch Height Sensor

Torch Height sensor

Flame Cutting Speed(mm/min)

50-800mm/min

Flame cutting Gas Pressure and Flow Request

Oxygen:0.5-0.8MPa

Purity: 99.5%; Flow:1.0M³/h

Fuel Gas :Propane or Acetylene

Pressure:0.05-0.1MPa

Plasma Torch

Plasma Cutting Torch Number

1 pc

Plasma Torch Height Sensor

THC

Model

200A Huayuan plasma power source

Plasma Cutting Thickness(mm)

0-32mm according to plasma power

Duty cycle

100%

Plasma Cutting Gas Request

Basically gas: dry and oil free compressed air

Pressure and Flow as per Plasma Manuel

CNC Controller

Shanghai Fangling brand 2300 controller

10.4” LCD (Made in Shanghai)

Nest Software

Nest Software

FASTCAM

 Circumstances Requirement

Circumstances Around

No impact within 5m,

Temperature

0-45℃

Relative Humidity

90% Non-condensation

Voltage(Machine)

220V±5%

Frequency
Landing Type Centralized direct grounding

50HZ

Main Parts Description

1,Machine Frame

It's gantry type structure, which is made by the main beam, secondary beam and lengthwise supports.

The beams and supports are made of square steel.

It's processed in machining center after welding and heat working, which ensures the beams and supports are of hardness and stiffness.

We can install several lifting stations to the main beam so as to achieve several torches working together.

2, Panasonic Servo motor 400W

3,Lifting Station

21. Adopting closed-loop servo motor drive,higher accuracy,and faster response
21. Can be used together with Sensor THC for initial location and arc control to realize fine hole cutting
21. Stroke 250mm,up-down speed 10m/min,Max acceleration 100mg, positioning accuracy +0.1mm
21. Matching magnetic plasma unti-collision unit to enhance cutting torch self-protection ability
21. Several kinds of initial positioning mode make water cutting,under water cutting feasible
21. Dedicated arc voltage acquisition module is applicable to a variety of plasma

4, Shanghai Fangling F2300B controller

21. 512M RAM, At least 80GB Hard Disk
21. Air-Conditioner for CNC & Electrical Components
21.  USB & RJ45 Interfaces for loading in cutting files.
21.  EMI for Servo Driver System.
21.  CNC functions:

(a). Configurable Watch Windows enable on-screen real-time monitoring of key performance parameters while cutting

(b). Critical plasma, THC and cutting machine parameters can be controlled in the part program using Part Program Support (PPS) for optimal and repeatable cut quality

(c). Hardware and software designed for a broad range of processes such as oxyfuel, laser, waterjet, tube/pipe and plasma cutting, including pipe and bevel cutting applications

(d). The patent-pending CutPro wizard is an intuitive step-by-step process that guides the operator through the most frequently required job setup steps. In field trials, new operators began cutting         high-quality parts in less than 5 minutes without training, drastically reducing the “hire to cut” time. This means that multiple operators across multiple shifts can quickly produce consistent results, making it so you have your best operator on every shift

As easy as 1, 2, 3, cut!

6, distribution box

Distribution box is made up by power source,servo,relays,contactor,cooler and anchor terminals etc.

All the parts we use are of high quality in order to ensure the quality of the machine. The cooling fan and

filter part make it be able to work in dusty ,smokey and high temperature conditions.

7, FASTCAM software

FASTCAM Standard version software has four modules for CNC cutting:

FASTCAM drawing module:

1)Draw: similar with CAD, to draw all kinds of parts

2)CAD compatible and Optimizer: to read in and optimize DXF/DWG files by delete, compress, extract, explode

3)Cutting functions: Kerf compensation, plasma bridge, common line cutting, corners, CAD layers, word label

FASTNEST automatic nesting module:

1)Manual nesting, easy & convenient to use

2)Automatic nesting in a row or in a matrix

3)Common line cutting for a pair of part

FASTPATH automatic pathing module:

1)Programming: automatic & manual pathing include marking, path optimizer, multi-layer cutting

2)Support multiple CNC control, ESSI&EIA G/M code

3)Support Kerfs comp., pre-pierce, stitch& tag cutting

FASTPLOT verification module:

1)NC Verification: automatic & manual simulation, dimension and kerf compensation verification

2)Costing: utilization, cut length, pierce & cutting cost

3)Transfer NC files to CAM/DXF/DWG files

FASTCAM Support: Windows98/2000/NT/XP; FASTCAM Multi-languages: Chinese/ English/ German/ Spanish/Polish/Korea/Czech/Russian etc.

8, HYD brand Torch Height Controller

Basic functions,
A、 Auto Initial Height Sensing(IHS)：
B、 Torch Anti-Collision Function:
C、 Freeze Auto Height Control on Corner Signal 
D、  Lifting torch Up on IHS Disabled status. 
E、  Lifting Torch Up on TURN ON or Arc Off: 

F.   Set Pierce Delay Time. 
G.   Manual Operation
Many functions can be Manually operated on Operation Panel of XPTHC-100, such as, set Auto/Manual mode of THC, manually control torch Up and Down, IHS test, Arc Start test…..etc. 
H.   Arc Voltage Divide 

9, Holder Plasma cutting torch

With anti-collision holder, during the cutting, when the torch touched the steel, torch will automatically pause, after the obstacle away, the torch will continue move, it protect the torch from damage.

10, Flame cutting torches